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Just
about every engineering company in the world is using models as
a design tool. Buyers of engineering design services are requesting
models. They do not like to review drawings for approval. They
can see the model and suggest changes that could not be seen until
the plant was constructed.Buyers are not just interested in a
good design but are interested in a complete job ( plant on stream).
They can control sub-contractors. Even if the buyers do not specify
a model, changes are they will use it.Individuals in your drafting
and design groups cannot contribute to a total proejct with drawings,
but with model they will contribute and benefit. Think about these
not so often talked about reasons for using a model.
MANAGEMENT AID
Models aid internal work assignment.
REPLACES
DRAWINGS
A model can replace some drawings. You don't need drawings where
the models can be used. If you use drawings the checking time
can be reduced, if checked against the model.
STATUS
IS OBVIOUS
Project managers are not "kidded" on the status of the
project. Sections leaders can state the status of the job and
no one can dispute it.
MISTAKES
ON DRAWINGS
You can see things on the model that are obviously wrong that
could never be caught on drawings. Consideration must be given
to how serious the mistakes are when using drawings.
ACCELERATES
SCHEDULE
There is no evidence that a model impairs schedule. In most cases,
a model will expedite a job because it improves visibility and
communication. There are fewer changes with a model because the
design is better the first time round.
SHOWS
HOLDUPS
Internal constraint or holds as a result of the contractor reviews
are identified and visible.
ELIMINATES
PROBLEMS
Models normally will add cost to a design activity but you cannot
place a value on what problems you eliminate. The cost of a model
is analogous to an insurance policy.
BETTER
UNDERSTANDING OF PLANT
With a model your designer can play all three roles : designer,
contractor operator and maintenance persons. He will understand
the plant better from all aspects of operation.
OPTIMUM
INSTRUMENTS LOCATIONS
Your drawing may allow the plant to be built, but how many instrument
piping and location mistakes exist. Are the instruments readable
and servicable ? Are the instruments available and can they be
maintained ?
CONFIDENCE
TO DESIGN
You know your design is right the first time and you have confidence
the plant will work.
DEFINITION
AND NEED
The Design model is communication tools and is the most used and
important model in the engineering model series because it has
to do with piping systems. In addition, it integrates other disciplines
( structural, equipment, instrumentation, electrical, HVAC). By
looking at the "whole job", improvements are made in
each discipline. Interference are eliminated, valves are located
for accessibility, instruments are located for accessibility,
maintenance and safety studies are complete and accessways are
checked for location and safety. Designing has become so involved
and complicated that new methods of communication are needed.
Design models are bridging this communication gap, and cutting
engineering and construction cost and improving operations and
management techniques. How many people can understand a plant
by looking at a set of drawings ?
COST
CONSIDERATIONS
Models aren't costly, mistakes are. Mistakes are costly and as
the saying goes " It is less costly to correct plastic than
steel." Costs are continually changing. The major consideration
is what method of design will give the best, but least expensive
way to match the flow diagram. A good designer will always strive
for the best configuration at minimal cost. Model costs depend
on details. Models don't cost. They save. Forget the cost of the
model. If it is done right it does not cost anything.
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